Tuning the Self-Assembled Morphology of Ti₃C₂T_x MXene-Based Hybrids for High-Performance Electromagnetic Interference Shielding

Hybrid materials based on transition metal carbide and nitride (MXene) nanosheets have great potential for electromagnetic interference (EMI) shielding due to their excellent electrical conductivity. However, the performance of final products depends not only on the properties of constituent components but also on the morphology of the assembly. Here, via the controlled diffusion of positively charged poly(allylamine hydrochloride) (PAH) chains into the negatively charged Ti₃C₂T_x MXene suspension, MXene/PAH hybrids in the forms of thin films, porous structures, and fibers with distinguished internal morphologies are obtained. Our results confirm that PAH chains could effectively enhance the oxidation stability and integrity of wet and dry MXene structures. The flexibility to tune the structures allows for a thorough discussion of the relations between the morphology, electrical conductivity, and EMI shielding mechanism of the hybrids in a wide range of electrical conductivity (2.5 to 3347 S·cm^–1) and thickness (7.7 to 1900 μm) values. The analysis of thin films shows the direct impact of the polymer content on the alignment and compactness of MXene nanosheets regulating the films’ electrical conductivity/EMI shielding effectiveness. The colloidal behavior of the initial MXene suspension determines the interconnection of MXene nanosheets in MXene/PAH porous assemblies and the final electrical properties. In addition to the internal morphology, examining the laminated MXene/PAH fibers with geometrically different arrangements demonstrates the role of conductive network configuration on EMI shielding performance. These findings provide insights into tuning the EMI shielding effectiveness via the charge-driven bottom-up assembly of electrically conductive MXene/polyelectrolyte hybrids.