Customizable Resilient Multifunctional Graphene Aerogels via Blend-spinning assisted Freeze Casting

Graphene aerogels have gained considerable attention due to their unique physical properties, but their poor mechanical properties and lack of functionality have hindered their advanced applications. In this study, we propose a blend-spinning-assisted freeze-casting (BSFC) strategy to incorporate particle-modified carbon fibers into graphene aerogels for mechanical strengthening and functional enhancement. This method offers a great deal of freedom in the creation of customizable multimaterial, multiscale structural graphene aerogels. For example, we fabricated silicon carbide particle modified carbon fiber reinforced graphene (SiC/CF-GA) aerogels. The resulting aerogels display excellent properties such as being ultralightweight and highly resilient and having fatigue compression resistance (1000 cycles at 50% strain). Meanwhile, enhanced resilience inspired the effective strain-sensing capabilities of SiC/CF-GA aerogels with a sensitivity of 13.8 kPa^–1. The adjustable dielectric properties due to SiC particle incorporation endow the SiC/CF-GA aerogel with a broad-band (8.0 GHz) effective electromagnetic wave attenuation performance. Besides, different particles could be incorporated into graphene aerogels via the BSFC strategy, allowing for customizable designs. Moreover, multifunctionalities were demonstrated by the modified aerogels, including noise absorption, thermal insulation, fire resistance, and waterproofing, further diversifying their practicality. Hence, the BSFC strategy provides a customized solution for fabricating modified graphene aerogels for advanced functional applications.