Boosting the Electrochemical Performance of Fe-Based Layered Double Perovskite Cathodes by Zn²⁺ Doping for Solid Oxide Fuel Cells

Mixed oxygen ionic and electronic conduction is a vital function for cathode materials of solid oxide fuel cells (SOFCs), ensuring high efficiency and low-temperature operation. However, Fe-based layered double perovskites, as a classical family of mixed oxygen ionic and electronic conducting (MIEC) oxides, are generally inactive toward the oxygen reduction reaction due to their intrinsic low electronic and oxygen-ion conductivity. Herein, Zn doping is presented as a novel pathway to improve the electrochemical performance of Fe-based layered double perovskite oxides in SOFC applications. The results demonstrate that the incorporation of Zn ions at Fe sites of the PrBaFe₂O_5+δ (PBF) lattice simultaneously regulates the concentration of holes and oxygen vacancies. Consequently, the oxygen surface exchange coefficient and oxygen-ion bulk diffusion coefficient of Zn-doped PBF are significantly tuned. The enhanced mixed oxygen ionic and electronic conduction is further confirmed by a lower polarization resistance of 0.0615 and 0.231 Ω·cm² for PrBaFe_1.9Zn_0.1O_5+δ (PBFZ0.1) and PBF, respectively, which is measured using symmetric cells at 750 °C. Moreover, the PBFZ0.1-based single cell demonstrates the highest output performance among the reported Fe-based layered double perovskite cathodes, rendering a peak power density of 1.06 W·cm^–2 at 750 °C and outstanding stability over 240 h at 700 °C. The current work provides a highly effective strategy for designing cathode materials for next-generation SOFCs.