A Facile Synthesis–Fabrication Strategy for Integration of Catalytically Active Viral-Palladium Nanostructures into Polymeric Hydrogel Microparticles via Replica Molding

The synthesis of small, uniform, well-dispersed and active Pd nanocatalysts under mild conditions in a predictable and controlled manner is an unmet challenge. Viral nanomaterials are attractive biotemplates for the controlled synthesis of nanoparticles due to their well-defined and monodisperse structure along with abundant surface functionalities. Here, we demonstrate spontaneous formation of small (1–2 nm), uniform and highly crystalline palladium (Pd) nanoparticles along genetically modified tobacco mosaic virus (TMV1cys) biotemplates without external reducing agents. The ratio between TMV and Pd precursor plays an important role in the exclusive formation of well-dispersed Pd nanoparticles along TMV biotemplates. The as-prepared Pd–TMV complexes are then integrated into the poly(ethylene glycol) (PEG)-based microparticles via replica molding (RM) technique in a simple, robust and highly reproducible manner. High catalytic activity, recyclability and stability of the hybrid Pd–TMV–PEG microparticles are further demonstrated through dichromate reduction as a model reaction. Taken together, these findings demonstrate a significant step toward simple, robust, and scalable synthesis and fabrication of efficient biotemplate-supported Pd nanocatalysts in readily deployable polymeric scaffolds with high capacity in a controlled manner.