Crystallization has revolutionized the field of solid-state
formulations
by modulating the physiochemical and release profile of active pharmaceutical
ingredients (APIs). Dimethyl fumarate (DF), an FDA-approved first-line
drug for relapsing–remitting multiple sclerosis, has a sublimation
problem, leading to loss of the drug during its processing. To tackle
this problem, DF cocrystal has been prepared by using solvent evaporation
technique using nicotinamide as a coformer, which has been chosen
based on in silico predictions and their ability
to participate in hydrogen bonding. Fourier transform infrared (FT-IR),
powder X-ray diffraction (PXRD), thermogravimetric analysis (TGA),
differential scanning calorimetry (DSC), and sublimation analysis
have characterized the cocrystal and its thermostability. Comparative
analysis of the release profile has been done by the dissolution and
pharmacokinetic study of DF and its cocrystal. Formulated cocrystal
is noncytotoxic, antioxidant and inhibits interleukin-6 and tissue
necrosis factor-α in peripheral blood mononuclear cells induced
by lipopolysaccharide. We have obtained a thermostable cocrystal of
DF with a similar physicochemical and release profile to that of DF.
The formulated cocrystal also provides a gastroprotective effect which
helps counterbalance the adverse effects of DF by reducing lipid peroxidation
and total nitrite levels.