jp5b09722_si_004.mpg (1016 kB)
Control of Surface Wettability of Aluminum Mesh with Hierarchical Surface Morphology by Monolayer Coating: From Superoleophobic to Superhydrophilic
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posted on 2015-12-14, 00:00 authored by Katsutoshi Nakayama, Etsushi Tsuji, Yoshitaka Aoki, Soo-Gil Park, Hiroki HabazakiThis paper reports the formation
of hierarchically structured aluminum
mesh by a combination of simple chemical etching and anodizing. The
former introduced micrometer-sized etch pits, and the latter produced
nanopores of the order of 10 nm on the mesh with 150 μm mesh
openings. Coating the mesh with a monolayer of fluoroalkyl phosphate
made the surface superoleophobic to practically any liquid, including
hexane with a surface tension as low as 18.4 mN m–1. The hierarchical triple ∼100 μm/∼1 μm/∼10
nm pore surface morphology improved the superoleophobicity compared
to the dual ∼100 μm/∼10 nm and ∼1 μm/∼10
nm pore structures. When the aluminum mesh was coated with a fluorine-free
alkylphosphate monolayer, the surface was superhydrophobic, but superoleophilic.
The noncoated aluminum mesh was superhydrophilic and superoleophilic
with a liquid contact angle close to 0°. Using the aluminum mesh
with an alkylphosphate coating, a water/oil mixture was successfully
separated by allowing only the oil to pass through the mesh. In addition,
the mixture was separated using noncoated mesh wetted with water,
since oil was not able to pass through the mesh in this case.